Category Archives: industry

How to Find The Right Coating For Your Materials?

Being able to land on the right coating applications for the materials is considered an exciting step but this task has been challenging for some in terms of the actual process of the search. Industries need coating in order to protect their materials against corrosion and other elements. There are projects that are exciting and may start well but finishing the entire task means that you have to follow certain steps. These are true with coatings designed for industries and all the projects that you are working on. There are several ideas made about these depending on the applications, may this be for art or commercial purposes. If you are uncertain about the right coating, you have to learn certain guidelines.

Innovations and Technology

Innovations have made it possible for coating processes to meet all the needs that clients have. Materials for coating should possess qualities such as having low-friction and anti-bacterial features. Being anti-bacterial has not been present in all suppliers but it is nice to have these features especially in coating metals in many applications. Metals that are used with people may acquire bacteria and since it has been established that coating works to protect against corrosion, you should know that it also works to handle these elements. It is best suited for environments where there is a lot of traffic from people.

One of the more popular applications is known as titanium nitride coating. The element is considered a wear resistant material, has inert properties and has the capability to reduce friction. These are mainly used for tools such as cutting equipment, punches, dies and injection molds in order to increase the lifespan of these materials and protect them against external elements.

Furthermore, medical tools manufacturers are also known to use titanium nitride coating to reduce the instance of galling between sliding elements and aid in the use of sharp edges in instruments used in surgical operations. It also makes these products distinct from the rest in the field. Being able to coat your tools using this compound is one way to experience great benefits. It is ideal for these applications more than other elements that may be intended for other purposes.

Service Professionals

There are service professionals that can help you design certain fixtures when it comes to coating processes. These will be able to take the tasks seriously and provide you with eco-friendly tools and options that you can use. There are also industries that can offer examples as you take advantage of these projects.

When choosing the right suppliers, it is necessary that you understand the needs of the industries. Then, come up with a list of prospective businesses that you would coordinate with in the coming days. Talk to them and discuss options and also their services.

Aluminum Casting Beyond Industrial Uses

When it comes to finding the right aluminum casting alloys for castings, you have to always prioritize those with the highest quality and those with the easiest availability. It is important for you to know that aluminum can be easily acquired from the ordinary cans and tins that are also collected from trash bins. The reason why this gets chosen for this casting process is because of its strong properties, attributes, and characteristics. Aluminum casting is thought to be part of someone else’s leisure or hobby more than an industrial purpose that it holds. Even an artist or a sculptor engages in aluminum casting and this has to be carried out to be able to render repair services as well. Repair services for appliances are also making use of this method.

For Households

It is also easier to manage home furnaces through the molten aluminum that is part of the process. There are several household owners who find it easier to use charcoal as fuel to be able to obtain the best molten aluminum metals. There are also artists and sculptors keen on making art through being able to melt metals through fuel that makes use of propane. For beginners outside industrial uses, charcoal can play an important role in fuelling this area.

Among the sources of these aluminum materials are tins and sodas and these are also used for purposes that go beyond industrial uses, particularly for household and artistic casting. There are also large-scale casting that requires this material from other sources. There are soda cans that are processed and turned into the materials used for casting. These tins are also collected in order to obtain more molten aluminum for the process.

Particular Types

There are types in which casting can be completed and these include lost foam casting, sand type ones and investment casting. There are also casters that use these processes in order to finish these projects. There are also casting that should be performed with these techniques in order to select the final products. These are done using materials with agents that can be identified with the mostly used ones. These are also affordable and sand casting will produce the finest details according to your wishes.

Selecting the providers of these services will be effective especially if you know how to do this. In order to land on the right ones, you need to listen to testimonials and hear their views. These are also effective methods to come by with the best ones and create the best formulas when the services are applied. You may also read up on resources online and see expert views about this matter, so you are duly informed about where to find them and how you can find the right suppliers.

What Are The Qualities of a Good Engineering Machine Shop?

Machining services have helped human civilization to become more technologically advanced. Different kind of tools are used to create different machines. Today, we have fabrication shops which give shape and structure to different kind of machines. These fabrication shops not only serve small and medium scale enterprises but also provide service to the multinational companies. Some of them follow stringent quality and performance measures in order to manufacture quality products. Below mentioned are some essential qualities which are important in every good engineering machine shop:

  1. Machine tools – A size of the machine shop doesn’t really matter a lot. What matters is the kind of tools which are available and the capability of the engineer. One can do a lot of things by using machine tools. Machine tools are mostly used for boring, threading, turning etc. A good engineering shop will have all the latest tools which are available in the market. Only then will they be able to deliver high quality products.
  2. Maintenance – The machine tools require a good amount of maintenance. They should be lubricated regularly. Also different kind of tools should be maintained differently. Some require more frequent cleaning than the others. One should be careful while doing the maintenance work of machines as it can also damage some of the parts if not done properly. Normally one can get to know the condition of the tools just by looking at it. But it is not easily understood by layman. If there is loud noise coming from the tools then it should be checked immediately.
  3. Shop condition – Good machine shops are always in up-to-date condition. Machine tools should be protected from dust. Otherwise they may get rusted quickly.
  4. Reputation – Most of the big companies go for machine shops which have got good reputation in the market. Companies which deliver quality products and service on a consistent basis are successful in creating good reputation in the market.
  5. Workforce – Good machine shops always invest in developing and creating quality workforce. A person who can create any machine part, whether big or small is always an asset to the machine shop. Experienced workforce can work with great precision and create a custom piece of machinery. Team’s work History matters a lot when people look for machine shops. A good experienced team can handle complex tasks of the client and that too in lesser time. A good machinery shop can give example of the work they have done in the past. They can easily give local references.
  6. Professionalism – A good machinery shop has a professional staff. They will tell in advance if the work can be handled within a stipulated time or not. They will give exact time frame within which the work can be finished or else will inform the client in advance regarding any kind of delays. This will help the client in planning their tasks. They will follow stringent quality control norms. Custom fabrication is not an easy task so it is necessary for machine shops to not to compromise on quality.

8 Things to Know About Sheet Metal Manufacturing

Metal fabrication is the process of building metal structures. It is done by bending, cutting and assembling. Fabricating metal helps in creating customized metal structures which are then used for different purposes.

Sheetmetal is the basic form of metalworking job which involves cutting and bending the metal in various forms. Sheetmetal is an important raw material component which is used for different type of applications. Metal fabrication is a complex process. There are different professionals involved in doing sheet metal fabrication. There are fabrication shops or fab shops in which these sheetmetals are fabricated. Technically speaking, sheetmetal fabrication is a process in which a piece of metal sheet is given a shape by cutting or deforming. Here are some 8 important things to know about sheet metal manufacturing:

  1. There is no clear definition with regards to how much should be the thickness of the metal sheet. But roughly a sheetmetal is between the range of 0.006 to 0.25 inches.
  2. Metals like Steel, Aluminum, Bronze, Magnesium etc. can all be converted into sheetmetal.
  3. The sheet metal can be customized into any shape. It can be cut, bent or stretched as per the requirement. There are different welding techniques used as well in sheetmetal fabrication. Sheet metal can be of any size. They are used for different applications. They can used in something which is as small as washer or as big as an aircraft. Other applications where sheet metals are used include consumer durables, automobiles, furniture etc.
  4. Sheet metal parts are durable. They can be used for creating proto-types as well as for end-use.
  5. They are built on on-demand. It is possible to up-scale or down-scale the production of sheet metals depending on the requirement.
  6. Nowadays, there is tough competition among many metal manufacturers to provide sheetmetals in quick turnaround time. Some guarantee providing instant quotes as well as turnaround time of between 10-15 business days.
  7. Sheet metals which are made of steel are used widely in construction sector as they provide good strength and are corrosion resistant. They have light weight which as compared to other metals which makes them easy to carry and install.
  8. Sheet metal can be custom finished through variety of different processes like powder coating, painting, anodizing etc.

The future of sheetmetal fabrication seems bright. The only challenge lies in all fabricators coming together for a common cause as the metal fabricated industry is pretty much fabricated. Many small fabricators do not have proper knowledge about sheetmetal fabrication. Some even do not know the basics of materials science. This results in wastage of capital invested for the project and creates excessive scrap.

Through collaborating with each other, many sheetmetal fabricators can improve the overall processes of fabrication. They just need to share their knowledge and expertise with each other. High strength steel and availability of other materials has helped fabricators in manufacturing good quality sheetmetals.

All About Structural Steel Fabrication

Steel is an important element through which one can produce different kind of products. It is widely used for different kind of applications. There is more demand for fabrication of steel as compared to other products. Steelfabrication is done in sectors such automobile, Oil & gas, construction etc. There are machine fabrication shops who do the steelfabrication and then it is assembled on the site. Structural steel is well appreciated by all the metal fabricators in the world. It has got different features which are mentioned below:

  • Strength – Structural steel has high strength to weight ratio. This makes it easy to fabricate steel as compared to other metals.
  • Easy welding – Through welding, the quality of steel can be enhanced which is not the case with other metals. This quality of steel makes them an easy choice for high-pressure applications in construction sector.
  • Cost – Fabricated steel is a cheap raw material component as compared to other fabricated metals. So most of the clients insist on using fabricated steel. This fits their budget and the project gets delivered in the stipulated time.

Steelfabrication is a delicate process. There are three major steps involved in it. They are as follows:

  • Cutting – First of all, the steelsheets are cut according to the requirement. Steel can be cut by using different tools like laser cutters, plasma torches, mechanical saw etc.
  • Bending – The second step involved here is bending. The steel sheets are hammered to give them the required shape. Steel sheets are bent manually or through automated process. There is a tool – Press brake through which steelsheets are bent.
  • Assembling – The fabricator finally assembles the steel on the site or at his shop depending on the need of the client.

Fabrication is a work which requires great precision and care. So it is always recommended to take the help of professional structural steelfabricators. In case of construction industry, they are also well aware about the legal norms to which the builder must adhere to while placing the building structures. Here are some checkpoints which can be used while finalizing a steelfabricator:

  • Reputation in the market – It is necessary that the fabricator has got good amount of professional experience and expertise in handling the kind of job for which you will be hiring him. You cannot afford to go ahead with a shoddy job done by fabricator if you are in the construction sector as this may cost the lives of people. You can have a look at the kind of projects they have handled in the past. A little bit of background research by contacting some of their previous customers can also help you in this matter.
  • Capabilities – You need to understand the production capabilities of the fabricator. He should be able to produce that much quantity which will be required for the project.
  • Machinery – The fabricator should possess the kind of machinery which will be required for your fabrication project.
  • Location – Choosing a fabricator which is nearer to your site or office will always help in better coordination.

Tips For Efficient Heat Exchanger Cleaning

An important aspect to keep heat exchangers in tip-top condition is routine maintenance through heat exchanger cleaning. However, this vital service, which is more necessary in refinery and other industrial organizations, is often not given its due importance, though production remains vital. Hence, there are regular built-up of fouling, and this will be a major cause of drain of money in the form of asset life, lost energy, runtime, etc. and this is more to be seen in exchangers upstream of the fired heater, (which remains as the biggest energy consumer within the plant itself) due to its harder firing to make up poor performance of the heat exchanger. Every year, hundreds of thousands of dollars are lost due to shutdown resulting from the failure of the heat exchanger, and which becomes annoying in the procedure which is technically quite intensive.

To Water Jet or Not to Water Jet

One of the popular heat exchanger cleaning methods is water jet cleaning process consists of multi-lance water jetting at high pressure. If the heat exchanger is lightly or heavily fouled, the first choice should be polishing and projectiles, as they have shown effective and environmentally-friendly. Although the process is costlier, it still gives a better return on investment as the result of cleanliness is of higher degree, which will result in the run-time getting extended, provided the operation is done effectively.

With a pressure of 60,000 psi maximum and 4 liters per minute, the cleaning remains as one of the safest methods that a competent person can work with. This results in lowering the cost of maintenance by not requiring the use of hazardous chemical disposal services, and not requiring the need for cleaning of the heat exchangers when the integrity of the asset is tested by the use of Eddy Current or IRIS.

The usual temptation when it comes to cleaning heat exchangers is to make use of traditional or insufficient equipment or heat exchanger cleaning chemicals is quite a common feature if the site engineers fail to supervise it, and could render damages while doing shell and tube heat exchanger maintenance while leaving the exchanger uncontaminated.

With over 250 years of combined, professional experience, Thompson Industrial Services firmly believe that three cleaning systems in combination, including Ultra-high-pressure water, rotary projective methods, and Mechanical high-speed rotary polishing should be the best choice of cleaning, as the method is already proved to be quicker in comparison to the lancing method, as there is removal of the right fouling to the right technology. Any wrong choice is a costly matter, especially, if there is a wait time of 4 years for the next shutdown.

Keep Cleaning on Schedule

As per the schedule, routine maintenance is executed, but this should be performed using the right cleaning techniques. As per the particular heat exchanger that needs to be cleaned, it is necessary to define correct timings. The difficulty comes up in that neither the onsite maintenance team nor the manufacturer will come to know or have direct experience in cleaning, and in the process leave it to the contractor to make the choice, with the hope that the right cleaning method is selected.

Routine cleaning benefits in that the downtime is saved considerably. With proper execution, the deposit formation is delayed, lessen the under-scale corrosion, extend run time and asset life, while performing inspection the first time as well as every time without requiring the execution of re-cleaning. Performing cleaning and inspection in combination ensures the full operation of the equipment while meeting the first time regulatory standards without any form of delay occurring.

Why dismantle when you can clean in-situ without Pulling

It is possible to clean heat exchanger and inspection maintenance by making use of robotic heat exchanger cleaning technique without the need to pull out the exchangers. This is undoubtedly a great cost saving option to lessen the downtime and related costs for plant operators, by making use of the scaffold, gaskets, bolts, risks of pulling, 3d party costs, etc.

There are many specialists in heat exchanger cleaning companies that do the cleaning of the heat exchanger by doing it at their own facility, and in the process, incur unnecessary downtime. If you heat exchanger is not possible to be cleaned by your contractor in place, you would do well to seek a second opinion from other heat exchanger cleaning professionals who may be using other cleaning methods that can execute the job on-site, and in the process, lessen the time to complete the project.

Heat Exchanger CIP

An effective cleaning method that is often considered in the case of heat exchangers is the Cleaning-in-place (CIP). This method is quite effective in removing mineral scale along with the biological build up within the exchangers within a short time (usually, cleaning is done in eight hours) there are instances when mechanical cleaning remain as effective for certain exchangers. Usually, this service is executed along with a cooling tower cleaning and was executed on-site. However, it is found that even after doing a physical cleaning, the heat exchanger surfaces contain mineral scale that provided considerable resistance to transfer of heat.

Now CIP cleaning is provided for heat exchangers and chillers to every customer. With CIP, it is possible to bring on-site factory reconditioning quality, nearer to customers and in the process, reduce downtime. The whole process of cleaning in place of the heat exchanger or chiller is quite easy. At the start, the approximate volume of heat exchanger is determined, along with the possible fouling mechanism like biological fouling, mineral scale, iron scale, or others, the locations of isolation valves, as well as where it is possible to tap into the line to help in the movement of the cleaning chemicals (usually, a gauge tap or thermowell).

All this information helps in providing a proposal for heat exchanger cleaning, visit on-site and does the cleaning of the heat exchangers. The chemicals are either delivered to the job site or else, they are brought by the technicians. On arrival, the process is reviewed along with the customer. As the cleaning solution is moved around the heat exchanger cleaning equipment, samples of pH are regularly tested to find the cleaning progress. After completion of cleaning, there is neutralization of the cleaning solutions, which is then sent to the local drain.

Thompson Industrial Services handle everything from refineries and tube units to small plate heat exchangers. This is another tool that is used to keep running the heat transfer equipment at its best performance level while doing away with the heavy wrenches.

How to Select a Franking Machine For The Business?

A franking machine or postage meter is a useful device for the businesses of any size. By using this device, a business can save a good amount of money on postage as it is extremely inconvenient visiting the post -office every day for sending mails. This is the main reason for using the postage meter for sending mail in bulk.

Benefits of using Franking Machines in big organizations

Postage meters are best if you need to send high volumes of mail on a regular basis and so it is more used in big-size companies. Big-organizations use this machine because of following features:

  1. Sorting mails is extremely convenient with franking machines and so these machines are used in huge organizations where thousands of mails are organized and send every day.
  2. These machines comprise of many useful features like automatic cleaning, accounting, etc.

Benefits of using postage meters in small organizations

Postage meters are available in the market with an excellent rental option that can easily cater the requirements of businesses of any size. Not only large enterprises, but small companies can also be benefitted from these postage meters in the following manner:

  1. Small businesses invest in postage meters just to save their employees’ time and also from the problem of standing in post-office queue for sending mails.
  2. Furthermore, by purchasing these meters, the companies exhibit professionalism and improve their productivity and branding, which is crucial for business growth.

Salient Features of these postage meters

There is an exclusive range of postage meters available in the market and one should buy it according to his business requirements. It is of no use to buy an expensive postage meter with advanced features from the Franking Machine Suppliers if your business doesn’t have the requirements of those features. On the contrary, you should not restrict your business growth by buying a low-grade postage meter. So, it is extremely important for you to assess your business requirement first and then look for a suitable machine with desired features.

  1. Always buy a machine equipped with integrated weighing scales.
  2. Prefer the one with the alignment system and features such as auto-feeding of the envelopes
  3. Buy the one available with unique control panels to make your navigation easy.
  4. Always buy a machine with inkjet printing for unique and clear printing.
  5. Buy the one with envelope sealing feature.
  6. Buy a machine that has the capacity of handling packages of any size.
  7. Buy a machine with high-grade safety features just to prevent the misuse of the machine.
  8. Buy the one that has reporting and accounting features to keep an eye on the expenses.

These are some salient features of postage meters that you need to think of before buying a one for your business.

An Introduction to Pressure Vessels And Safety

Pressure vessels are used and relied upon each day in applications all round the world. But first, what are they? In its simplest kind, a vessel could be a closed instrumentation that’s built to carry gases or liquids at a considerably higher or lower pressure than the close atmosphere. the foremost basic example of a pressure vessel might be one thing sort of a compressed gas canister. On the additional advanced finish of things vessels are often found in experimental laboratories all over, furthermore as in spacecraft living environments.

However, whereas the look and engineering accustomed turn out vessels is improbably necessary within the method they operate and faithfully do their job – safety is equally (if not more) vital.

Due to the pressure differential that takes place among a vessel, dangerous and fatal accidents have occurred throughout their history round the world. thanks to this, they’re currently designed, factory-made, and operated in line with a strict set of rules, backed by legislation. whereas standards tend to alter from country to country, all of them involve restrictions for values like temperature and therefore the most operational pressure.

For many years, dominant and containing numerous substances struggling has been completely essential for industries all over. However, the operative word here is so “controlling”. correct management of terribly dangerous pressure differentials is polar once it involves avoiding doubtless fatal accidents which will occur thanks to improper vessel engineering and operation.

For the foremost half, the widespread industrial usage of pressure vessels saw its genesis with the proliferation of steam power throughout the economic revolution in nice Britain. throughout now, industrialists took advantage of the pressurised water and steam to power steam engines that were used for everything from trains to producing instrumentality.

However, in line with the yank Society of Mechanical Engineers – the organization that dictates pressure vessel standards – the short rise of steam power came with its own issues. thanks to the technology being comparatively new and untested, secure fittings, valves, and boilers puzzled and toward land “were exploding with terrific frequency.” Despite engineers in America creating major breakthroughs once it came to manufacture, poorly enforced vessels killed fifty,000 and separated 2 million men and ladies each year.

This was a number of the primary measurable knowledge that pointed towards the need for brand spanking new and tight pressure vessel standards. As standards for vessel safety became additional prevailing, the technology continuing to grow to wherever it’s nowadays. trendy applications that accept pressure vessels vary from domestic quandary storage to extremely advanced applications like nuclear reactors, submarines, area ships, and storage containers for gases starting from atomic number 17 to ammonia. With the numerous applications that benefit of pressure vessels in mind, variety of recent scrutiny techniques are pioneered.

Primary among trendy pressure vessel testing techniques is on-line scrutiny. on-line scrutiny generally involves testing the thickness of the metal in important areas, on a daily basis. this can be done to live the health of the pressure vessel, and monitor once it reaches a minimum thickness for the pressure vessel’s application. Once now is reached, repairs should be created to the vessel to forestall failure.

Ty Shaughnessy is associate amateur student and industrial specialist. He finds the interaction between everyday society and therefore the industrial world terribly fascinating, and regularly writes regarding the role industrial technologies play in our present time. last he has centered on the history and role of ASME pressure vessels.

Importance of Choosing The Right Rolling Mill For Every Steel Plant

The need for selecting the right rolling mill is of paramount importance if you have steel rolling mill plant. It is a workplace where the metal is deformed and then reformed by passing it between two rollers. As this is amongst highly used processes in metal rolling industries it is important to know how the quality of a rolling mill can affect your business?

One should never be sluggish while searching for one of the best manufacturers and the reasons are listed below.

Right rolling mill helps in:

Maintaining quality standards: Quality is the prime demand and compromising with it is like putting the business in danger. All the parameters associated with steel mill influence the quality of the ultimate product. This makes it important to make a wise and right choice while selecting rolling mill for the plant.

Avoiding improper mechanisms: Mechanical processes in such industries are long which demand constant running of machinery without any hitch. If the rolling mill or other equipment fails in meeting the standards of production then this can badly affect the steel plant. To ensure proper working of machinery one should ensure selecting a right seller.

Persistent production: Big steel plants work round-the-clock so machinery failure is an unacceptable scenario for them. This can disorder production queue which can lead to delay in delivery, unfulfilled promises and harm on goodwill. Good rolling mill manufacturer ensures the durability of rolling mill and other tools that can help in avoiding unwanted situations.

Achieving target with right dimensions: Well-known manufacturers earned this position because of the quality of machines and their sub-parts they provide. Right machine helps in achieving target easily which is not possible with rolling mills with minute flaws.

Automation of Industrial Processes

The rapid expansion of a huge international market requires the industrial sector to optimize production processes to achieve a greater market share and increase competitiveness. To achieve this, engineering has promoted the development of areas such as mechanics, electronics and robotics to manage and consolidate the automation of industrial processes.

Automation is the implementation of intelligent systems and technologies to operate machinery and control production processes, regardless of human operation in jobs that require greater effort and represent a huge risk to the health and welfare of workers. Currently, there are three types of automation in accordance with the degree of production and needs of a certain industry:

Fixed Automation:

Designed for large-scale manufacturing: A specialized machine or equipment is used to produce a part of a product or the product itself, in a fixed and continuous sequence. This type of automation is ideal for producing large volumes of products that have a long-life cycle, an invariable design and a broad consumer demand. Its main limitations are the high initial cost and the lack of flexibility of the equipment to adapt.

Programmable Automation:

Suitable for a smaller production volume, segmented by batches, programmable automation allows to change or reprogram the sequence of operation, by means of a software, to include the variations of the product. Among the most used equipment for this type of automation are numerical control machines, robots and programmable logic controllers.

Flexible Automation:

Designed for an average production level, flexible automation is the extension of programmable automation. It reduces the programming time of the equipment and allows to alternate the elaboration of two products (in series) when mixing different variables. Flexibility refers to the ability of teams to accept changes in the design and configuration of the product, thus reducing costs for companies.

Advantages of Industrial Automation

  • Decreases manufacturing costs
  • Increases the efficiency of the production process.
  • Speeds the response to market demands.
  • Replaces the man with complicated industrial processes that endanger his physical integrity
  • Favors business competitiveness.
  • Improves the security of the processes and the quality of the production.

Disadvantages of Industrial Automation

  • Generates technological dependence
  • Requires a large initial investment
  • Lack of trained personnel to manage the equipment
  • Susceptibility to technological obsolescence
  • The resistance of the workers to the change

One of the main challenges of the implementation of automated systems in industries is to balance the work done by computerized equipment and robots with the work performed by the operators. While technology helps to optimize processes and limits human intervention, it does not replace it completely. The error is to associate industrial automation with unemployment since human presence is necessary for the management, supervision and control of complex production processes.